Factory Profile
Overview
From a single factory in the 80’s producing 200 pairs of footwear per day, Tirubala Group has emerged as one of the biggest players in the ladies fashion footwear industry with the production capacity of 12000 pairs per day, making us the market leaders, undoubtedly. It started with a commitment to excel, achieve and deliver the very best. Here, we engineer, optimize and control every phase of manufacturing process from raw material to finished products to ensure that end
products are of highest quality and also best value for money. A perfect blend of highly technical, skilled & semi-skilled work force and competent executives has helped us in carving an enviable position for ourselves in the global market.
Our existence in the trade for over two generations has given us a wealth of knowledge, which allows us to offer our customers the maximum in choice, value & quality. With the slogan of STYLISH, STRONG and SOPHISTICATED, we are setting new standards for ourselves every day and striving to attain them and working dedicatedly to have the on time delivery, every time as per the agreed sample with Zero Defect.
Please click here https://www.dropbox.com/s/d0h49gbgz3wyg6g/Short_iPad.mp4?dl=0 to see the video presentation of our group.
Vision
“To provide Life style fashion solutions for the entire family, across the world”
The last three decades have gone into building Tirubala Group right from infrastructure to technology, emotional bond between employees to market acceptance.
We are now poised to take the next giant leap – to establish ourselves as the undisputed leader for providing leather products – be it footwear or finished leather or leather accessories.
Retaining our leadership through growth as a consequence of customer satisfaction is of paramount important to us.
In order to accelerate the process of achieving our vision, we have covered all the basic parameters of highest quality products inputs, processes etc which are being constantly monitored & up graded.
Mission
The mission for Tirubala Group is to have the “High-end, fully integrated leather manufacturing facilities offering considerable cost advantage and international quality.”
The core value system of the company revolves around the following:
• Product integrity
• Excellent value
• High quality
• Ultimate comfort
• Up-to-date styling characterizes the Company’s products
Group Business
Tirubala is a versatile group touching various spheres of business prominently.
Our presence is felt strongly in the following areas:
• Footwear Manufacturing
• Leather Manufacturing
• Bag Manufacturing
• Real Estate Construction
Footwear Production Facility
Tirubala International Pvt Ltd is recognized as one of the best Footwear factory working in Northern India.
With two manufacturing facilities spread over 2,00,000 Square Feet of production floor, we have 21 Stitching Lines and 14 assembly lines to ensure the minimum lead time and on time deliveries for our customer orders. We are making 12000 pairs every day during the season to meet the growing customer demand and need for the quality footwear.
The team of quality supervisors and production technicians work hand in hand so as to minimize the setting time and ensuring there are 0% rejections during the final packaging and dispatch.
100% goods are thoroughly inspected on line and before the packaging, so as to ensure that we supply on time, every time, best quality products to our esteemed customer.
We always keep our eyes and ears open to all sorts of innovations, which have been taking place in the market.
Leather Production Facility
Our tannery is having the production area of 1,00,000 Square Feet and Production capacity of 50,000 Square feet per day, manufacturing plethora of fashion leather of current trends moreover ensuring everything is as per the REACH and other International norms. We have been successfully granted LWG Gold Certification from Leather Working Group from 2019 onwards.
It is the first tannery in northern India with state of art technology making it practically Zero Discharge unit focusing more on the environment protection and group commitment towards clean and green earth.
The manufacturing plant possesses all the facilities that an organization of our stature requires. Hi-tech machinery, skilled man power, research laboratory are some of the essential features of our infra structural base.
Right from the day of its inception, the tannery has been sailing smoothly and successfully in its realm of activity. All the products are repeatedly tested and checked before they are made ready for dispatch.
Our tannery provides us with the finest quality fashion leather for our production right from Milled, Napa, Veg, semi chrome, full chrome and foiled leather qualities in Goat, Buff and Cow.
Bags Production Facility
Mid 2022, we at Tirubala, decided to venture into the Leather accessories market under the able guidance and ownership of our young entrepreneur, Ms. Palak Agarwal. We started out with the intention to expand from an existing family-run business, into an independent authority in the fashion accessories space.
We are a factory that is proudly Indian in its entirety. Most of our raw materials are produced and sourced in India, and every bag is handcrafted and is single-artisan made.
Much more than a manufacturer of bags, craftsmanship, art, culture, and design are our driving forces at our factory.
Research & Development
We, at Tirubala, are committed to continuous Research & Development, technological innovation, up-gradation and improvements to achieve ever-higher quality standards.
Facilities available in the group:
• R & D department available at Footwear and Leather units separately
• Design Centre for the Footwear
• Team of designers working dedicatedly to enhance the value of product
• CAD-CAM facilities
Certifications
Tirubala International Pvt Ltd and Tirubala Exports has been awarded with ISO 9001:2008 certification. We have been successfully complying with these norms from last more than 10 years and facing the audit from the certification bodies every 6 month.
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We are among the top few suppliers for making European brands like Zara, Mango, Top Shop to name a few.
ETI Code has been strictly implemented in all the units of Tirubala.
LWG
Tirubala Exports was successfully awarded LWG Gold Standard in the year 2019.
The Leather Working Group audits have proved to be a great benchmarking tool within the leather tanning industry worldwide. The audit standard is getting more stringent every year, so it is a great achievement of Tirubala tannery to be able to achieve Gold Rating. Besides the audits, the platform provides Tirubala with a huge expertise on best available techniques within the industry and it helps to keep us on our toes and continuously look for ways to improve our environmental performance.
The Leather Working Group
The LWG audit protocol is a tool to assess the environmental performance of leather manufacturers all over the world. It was developed by brands and leather makers together over a period of several years and assesses tannery operations in absolute terms, for example, energy requirement to produce a square foot of leather, proportion of waste recycled, etc.
The LWG framework rewards good environmental practice, and the medal levels have been set based upon best practices within the industry. The scoring system enables leather manufacturers to assess themselves against best practices and through benchmarking with themselves and their peers.
At the same time, the LWG serves as a platform to promote sustainable practices within the leather industry. The organisation operates with a transparent approach, where brands, suppliers, retailers, leading technical experts within the leather industry, and NGOs are involved, and members are challenged to continuously improve their practices.
Design Studio
The team of designers is continuously working to come up with the new and cost-effective designs.
Right from Ankle Bar, Ballerina, Chapplies-Mule, Espadrille, High-boots, Instep-Bar, Pump, Sandal, Sling-Back to T Bar, you name the type and our designers are well equipped to handle the same.
We are making around 20-30 new articles every month for the customers apart from working on the sketches or ideas provided by the customer.
Our design studio in Spain and India handles customer queries directly and keeps a close watch on market trends, enabling Tirubala to always be the pioneer in fashion footwear manufacturing.
The team of 25 designers is working in the design studio, backed by a dedicated sample production facility, ensuring that the samples are available within 2-3 days from the date of inception.
In House Testing Lab
To ensure we are getting the best of material from the suppliers and as per the agreed quality terms, Tirubala has a strict quality control policy.
We have got the in-house vendor monitoring system, whereby all the vendors are thoroughly scrutinized and verified before adding them to our supply chain.
Major raw material of Tirubala comes from China, Hong Kong, Taiwan, Italy, and Spain. All the suppliers are well aware of the norms to be followed.
We have got our own Quality Standard “WEAR WITHOUT FEAR”, which is well-tuned to the REACH norms, ensuring the final product is acceptable with all the international quality norms.
The Copy of the summary of WWF norms has been annexed at the back of the document.
The technicians are trained from FDDI and have industry experience of more than 10 years. We have also tie-ups with SGS, Intertek, and BVQI laboratories, and all the material is randomly picked and sent to these labs as well for third-party inspection.
WHERE ARE WE
C-7, Site 1, Panki Industrial Area, Kanpur 208 022
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T: +91 (512) 2690108
F: +91 (512) 2690109
Email: harsh@tirubala.com